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Improving Manufacturing Performance Through Intelligent Safety System Design

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Overview:

Ask any production line manager about the importance of safety and they will likely tell you about the critical role it plays in helping to protect personnel, reduce injuries and meet compliance demands. These are all valid objectives, but manufacturers and machine builders are missing opportunities if they only focus on avoiding negative consequences rather than striving for greater performance - e.g. increased productivity, improved competitiveness and overall profitability.

Historically, the industry viewed safety practices as punitive actions or compliance activities, not as opportunities to deliver real value or gain a competitive edge. These days, however, manufacturers understand that a well-designed safety system can help improve their efficiency and productivity, and machine builders increasingly recognize how safety systems can improve both business and machine performance, helping differentiate themselves to potential customers.

The combination of functional safety standards, new safety technologies and innovative design approaches are positioning safety as a core system function that can deliver significant business and economic value. This includes financial returns beyond the benefits of reducing costs associated with accidents and medical expenses.

Author: George Schuster, CFSE, Senior Industry Consultant, Safety and Sustainability Solutions, Rockwell Automation

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