Energy Blockbusters

Motors and Drives Address the Growing Energy Crisis

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Even though the economy is in the toilet and record-high energy prices persist, the market for low-voltage AC and DC motors seems to be holding its own. According to a study by ARC (, the worldwide market for low-power AC drives is expected to grow at a compounded annual growth rate of 8.9% over the next five years. The market surpassed $7 billion in 2007 and is forecasted to be nearly $11 billion in 2012, the study predicts.

“Emerging economies, such as those in the BRIC countries (Brazil, Russia, India and China) and Eastern Europe, helped propel this growth,” says Senior Analyst Himanshu Shah, principal author of the study. “The regional expansion was led by China, where real GDP grew robustly as exports and investments accelerated, and by India, where gains in domestic demand and particularly investment underpinned strong growth. Increasing consumer demand from the growing middle class in emerging economies, new infrastructures, a friendly financial environment for capital investments and a need for producing and saving energy were primary factors for huge market growth.”

Efficiency Is Key

Challenges for the motor and drive manufacturers are to increase the efficiency of a system. Efficiency improvements in motors and drives can have a large impact on energy consumption. Challenges include extending the application areas of variable-speed drives through reduction of power, electronic and control costs, integrating the drive and the driven load to maximize system efficiency and increasing the efficiency of the electrical drive itself.

For the end user, there are specific criteria to consider before matching the right drive with your applications. These include:

  • Motor service application and duty cycle requirements
  • Load inertia
  • Starting requirements
  • Speed range and regulation requirements
  • Size limitations
  • Driven equipment
  • Natural frequency of system
  • Tuning for hot response
  • Critical speeds
  • Torque characteristics
  • Enclosure requirements

Other considerations that can affect your drive and motor selection when dealing with an existing facility include an inventory of which other drives and motors are in your plant. If an installation uses one particular brand throughout the facility, it is highly likely that management will stick with the brand, rather than upset the apple cart for the electricians and technicians who service the equipment and will have to be retrained at a significant cost to management.

There also is a trend toward drive and motor combinations that are half the size of classic servo drives, toward motors that reduce wiring costs and toward cabinets that are much smaller than previous products.


Drive and Motor DRIVE + MOTOR
STM space-saving stepper drive and motor unit features advanced current control, anti-resonance technology, torque ripple smooth and microstep emulation for use in a variety of automation applications in motion control. It comes standard with protection against over and under voltage, over-temperature, motor shorts and motor open phase. The unit is RoHS compliant and CE certified. STM is available in lengths of 92.4 mm with an output torque of up to 125 oz-in. or 114.4 mm with an outp ut torque of up to 245 oz-in. They provide three digital inputs, one digital output and one analog output. Users can choose from an RS232/485 communication interface and an optional encoder that is integrated to the motor body without increasing the size of the unit. The encoder provides direct and stall prevention functionality.
Applied Motion Products
S120 AC drive uses a modular concept that separates power and intelligence. Freely selectable combinations of power sections and controllers allow a user to select the right controller, dictated by the builder’s current needs, but to protect the drive investments in circumstances where the application changes. Drives are available in single-phase 230 V in the power range of 0.25–1 hp, and three phase 460 V in the power range of 0.5–400 hp. The power modules are available in compact block construction (0.25–125 hp) or as chassis units (150–400 hp).
Siemens Energy & Automation
Telemecanique brand Altivar 21 small footprint AC drive is designed for HVAC pump and fan applications. Its design optimizes the diode bridge and capacitance to provide effective harmonic mitigation without using additional line reactors or DC chokes. The drive is environmentally friendly, conforming to RoHS and available in two voltage ranges: 1–40 hp at 200/240 V and 1–100 hp at 380/480 V.
Schneider Electric
DSM324i motion controller now supports six Alpha HVi series servo modules for use in general machine automation. The servos are high-voltage models with AC voltage input range of 400–480 Vac and includes separately mounted shared power supply modules. This series extends the motor speed and torque rating for the company’s motion control products.

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