Simulation software acts as an insurance policy against costly mistakes because it enables manufacturers to understand how a product or component will behave before it’s put into use or how it will affect the production line, according to a report from ABI Research, which forecasts the manufacturer spend on simulation software will surpass $2.6 billion in 2030. Spending will accelerate over the forecast period, growing by a compound annual growth rate (CAGR) of 7.1% between 2022 and 2030, as the user base of simulation software expands in aerospace, automotive, heavy machinery and the consumer-packaged goods sectors.
“In the past, manufacturers would create prototypes and test under certain conditions. Simulation software provides more flexibility by enabling manufacturers to examine how, for example, components in aircrafts and automobiles respond to heat and vibration, or how to optimize the layout of a printed circuit board in an electronic device. Also, manufacturers’ production lines are moving from batch to continuous manufacturing, so they need the ability to anticipate and alleviate bottlenecks relating to switchovers,” explains Michael Larner, principal analyst, industrial & manufacturing, at ABI Research.
Simulation-software solutions help manufacturers to not only to create robust products, but also expand usage of simulation software by specialists, as well as individuals in product development and on the factory floor. Simulating software now supports a wide number of decision makers, such as plant managers, systems engineers and maintenance teams.
However, vendors of simulation software for industrial applications face some challenges. “There is also a persistent tribal knowledge within some facilities where staff is hostile to change, and so suppliers will need to overcome their lack of trust in simulation results. Suppliers will also need to work with their customers to understand the performance parameters and the acceptable tradeoffs in different verticals so that findings are based on reality and users trust the results,” Larner concludes.
These findings are from ABI Research’s “Simulation Software in the Manufacturing Setting” application analysis report.
