What to consider when making SCADA upgrades

In the world of industrial automation and SCADA systems, machine builders and controls engineers often face the dilemma of upgrading incrementally or completely overhauling their systems. This decision is akin to choosing between repairing a long-term residence or moving to a new home after 20 years.

 

There are three main factors to consider, according to Automation World: budget, downtime and risk. Budget constraints encompass the costs of new hardware, software, licensing and potentially new personnel. Downtime is crucial, as incremental upgrades might allow production to continue, whereas a full-scale upgrade often necessitates longer periods of inactivity but promises future efficiency. Risk assessment is vital; incremental upgrades may not fully optimize efficiency due to legacy components, but they offer smaller disruptions and phased cost management.

 

For machine builders and controls engineers, leveraging the expertise of a reliable system integrator is emphasized as a key strategy. Such professionals can provide critical insights into the complexities of large systems, guiding through the current setup and future options with the latest technology.

 

Establishing a trusted relationship with an integrator can help navigate planned upgrades, ensuring informed decisions that balance efficiency, cost, and minimal disruption.